Laser Cutting Equipment Technical Solutions JUGAO 3015G IPG1000W
I. Introduction of JUGAO3015G
1. Introduction
JUGAO3015G fiber laser cutter reaches the top level in China, which iscustomers’ best choice in metal industry. The bed is welded by precise weldingprocess after annealing and aging treatment, and the beam is airborne aluminiumcastings. For the more, the running speed of the machine can reach 80 m/min.
Technical Parameters
| Model | JUGAO3015G |
| Workingsize | 3000mm*1500mm |
| X-axistravel | 3000mm |
| Y -axistravel | 1500mm |
| Z-axis travel | 120mm |
| Laser power | 1000w |
| X/YAxis positioningaccuracy | ±0.05mm/m |
| X/YAxis repeated positioning | ±0.02mm |
| Maximumvelocity of movement | 80m/min |
| Machineweight | 2200KG |
| Outlinesize | 4600mm*2460mm*1360mm |
2. Characteristics
Pipe Welding Bed
High temperature annealing to reduce internal stress and deformation
Structural Optimization, the perfect integration of worktable and bed, knife directly mounted on the bed, integrated bed, avoid shaking
Stable Beam
Integral die-casting beam, high precision, not easy to deform, long life
The appearance of laser head cover is beautiful, which is helpful for observing red light and cooling, cleaning dust, avoiding long-term high temperature and damaging internal devices.
Exhaust Outlet
Push-pull partition smoke, combined with upper and lower exhaust
Installation of cutter blade dislocation insertion, firm installation, not easy to loosen and fall off
Application & Capability
1.Cutting materials: carbon steel, stainless steel, aluminum alloy, brass,copper, galvanized steel, silicon steel plate, electrolytic plate, titaniumalloy, manganese alloy;
2.Cutting range: 0.5-12mm carbon steel, 0.5-5mm stainless steel, 0.5-3mmaluminum alloy, 0.5-3mm brass;
3.Applied industries: rail transit, automobile, machinery, electricalmanufacturing, elevator
manufacturing, household appliances, kitchen and sanitary ware, advertising,and other machinery manufacturing and processing industries.
Cutting Parameters
| Material | Thickness(MM) | Cuttingspeed(m/min) | Air |
| Stainlesssteel | 1 | 18-20 | N2 |
| 2 | 6.0-8.0 | N2 | |
| 3 | 2.5-3.2 | N2 | |
| 4 | 1.5-2.0 | N2 | |
| 5 | 0.8-1.0 | N2 | |
| Carbonsteel | 1 | 15-18 | O2 |
| 2 | 5.0-7.0 | O2 | |
| 3 | 3.5-4.0 | O2 | |
| 4 | 2.0-3.5 | O2 | |
| 5 | 1.8-2.5 | O2 | |
| 6 | 1.5-2.2 | O2 | |
| 8 | 1.0-1.5 | O2 | |
| 10 | 0.8-1.0 | O2 | |
| 12 | 0.6-0.8 | O2 | |
| Brass | 1 | 10.0-12.0 | N2 |
| 2 | 4.5-5.0 | N2 | |
| 3 | 1.0-1.2 | N2 | |
| Aluminum | 1 | 13-17 | N2 |
| 2 | 4.8-5.2 | N2 | |
| 3 | 1.2-1.8 | N2 |
Configuration
| Configuration list | |
| Model | JUGAO3015G |
| Laser device | IPG1000W |
| Laser head | StandardConfiguration |
| Controllingsystem | CypCut |
| Machinery | LAPPING/SENFENG LMN/EREFAT |
| Electromechanical | SIEMENS |
| Cutting bed | LM3015G |
| Watercooling | Specialized |
| Dustexhausting fan | Specialized |
| Document | Operating |
Cost Analysis
| Project | Item | One: Air compressor | Two: Oxygen | Three: Nitrogen |
|
Electrical consumption |
Laser | 4KW | 4KW | 4KW |
| Watercooling | 2.6KW | 2.6KW | 2.6KW | |
| Aircompressor | 11KW | |||
| Bedmachinery | 3KW | 3KW | 3KW | |
| Dustexhaustingfan | 1.5KW | 1.5KW | 1.5KW | |
| Easy damage | 0.07$/H | 0.07$/H | 0.07$/H | |
| Air consumption | 0 | 2.17$/H | 8.75$/H | |
| Power | 22.1KVA | 11.1KVA | 11.1KVA | |
| Total consumption(60% cutting speed) | 13.3KW/H | 6.7KW/H | 6.7KW/H | |
| Total cost(0.14$/kwh) | 2$ | 3.22$ | 9.74$ |
Ⅱ . Feng Cloud
Client users display dynamic graphics of real-time data through browser,allowing to develop and maintain remote engineering in client if they havesufficient privileges. Customers use mobile phones, PAD and other devices, real-time display of monitoring interface andtext mode to change data values, confirm alerts and so on.
(1) The system has the function of "expert system" to realize productpositioning, track query, remote fault diagnosis and equipment fault recordquery. Data is transmitted to client, other monitoring points and server throughInternet/5G network.
(2) The Feng Cloud intelligently collects equipment status and faultinformation for analysis, calculates production cost and maintenance cost according to a certainalgorithm, and obtains the high quality cost performance scheme of productdesign, which saves manufacturing cost for the enterprise.
(3) The Feng Cloud has powerful functions, such as remote diagnosis andmaintenance, redundancy, real-time historical data recording, scheduling,formulation, video and audio functions. It has rich driving types and scripting functions, sets many standardized interfaces, andit can efficiently connects with the MES system of customer factories.
(4) With the advent of 5G era, the Feng Cloud will combine laser equipmentand artificial intelligence with 5G technology, and be widely used in cloud computing, bigdata and edge computing. It will make advanced technology and complex laser equipment moreand more present, intellectualized, easy to use and popular, and providecustomers with faster and more convenient global remote diagnosis services.
