DA53T CNC system operation tutorial
1. Power on: Turn on the main power, controller power and oil pump power of the bending machine in sequence to put them in working condition.
2. Create a new program: On the "Product" page of the DA-53T controller, click the "New Program" button on the right. On the pop-up "Product Features" page, enter the "Product Name", "Product Description", "Sheet Thickness" and other parameters in sequence, select and set the material of the sheet, and after setting, click the "Accept" button on the lower right. The page automatically jumps to the "Tool Settings" page, select and set the punch and die currently in use. Click the bottom to switch to the "Program" page.
3. Set bending parameters: Click to set the "angle" value and other parameters to be bent. If arc bending is involved, click the "bumping" button in the lower right corner. On the pop-up bumping setting page, turn on the arc bending function, set the angle, radius and number of equal divisions of the arc, and then click the "Accept" button. The page jumps to the "Program" page. You may need to adjust relevant parameters, such as the X-axis parameters for the first bending. After modification, check whether all steps still have errors.
4. Start bending: After checking that everything is correct, click to switch to the "Automatic" page through the bottom navigation, and then click the start button in the lower right corner to start the bending operation.
5. Bending correction: If the bending accuracy does not meet the requirements, you can make corrections. For example, to correct the Y axis, that is, both ends of the bending workpiece, find the corresponding parameters (such as "Corr.α2") in the "Corrections" area on the right side of the controller work page, and set its compensation angle according to the difference between the actual bending angle and the expected angle. Mechanical compensation can also be performed. In the "General corrections" area on the right side of the controller work page, find the "deflect" parameter and set its compensation value according to the formula D (compensation parameter) = V (lower die slot width mm) / 2*N (compensation angle). The above steps are only general guidelines. The specific operation process may vary depending on the model of the bending machine and the function of the controller. It is recommended to refer to the user manual of the Delem DA-53T controller or consult relevant service support for accurate operating instructions.
The DA53T CNC system has the following advantages:
1. Advanced touch operation: Equipped with a 10.1-inch high-resolution color TFT screen, it uses multi-touch technology to enable intuitive "hot key" navigation between product programming and production. It is easy to operate and has a friendly interface, which can effectively improve operational efficiency.
2. Multi-axis control capability: It supports control of up to 4 axes, including Y1, Y2 and 2 auxiliary axes, such as X axis, R axis, etc., and the second back gauge axis can be set as Z axis. It can meet the needs of various complex bending applications and provide strong support for diversified sheet metal processing.
3. Efficient setup process: It can minimize setup and testing time, and through a quick and easy programming to production workflow, the number of machine tool adjustments and trial bends is reduced to a minimum. It is especially suitable for small operations or scenarios with frequent job changes, which helps to improve production efficiency and reduce production costs.
4. Rich functional integration: It has a tool/material/product library that can easily store and call relevant information; it has servo and inverter control functions, which can achieve precise motion control and energy-saving operation; it also integrates advanced Y-axis control algorithms, which are suitable for closed-loop and open-loop valves to ensure bending accuracy. In addition, it also supports special functions such as radius programming (bumping) and curling product programming to meet the processing needs of different types of workpieces.
5. Accurate calculation and compensation: It can calculate a variety of parameters, such as tool safety area, pressure, bending allowance, convexity adjustment, bottom pressure, curling force, etc., and has automatic bumping calculation and angle correction database. It can automatically compensate for the deflection of the worktable according to factors such as plate thickness and material to ensure uniform angle of the entire length of the workpiece and improve processing accuracy.
6. Good compatibility and scalability: It can be integrated into the cabinet, or an optional suspension arm housing can be used for easy installation and use. It supports USB memory card interface to facilitate data transmission and storage, and can also be programmed through Profile-53 TL offline software to improve programming flexibility. In addition, it has a serial link (option) function, which can realize the collaborative work of multiple devices.
7. Humanized design: It has a "teach-in" function, which can perform teaching operations on all axes, making it convenient for operators to set and adjust parameters. It provides a variety of dialogue languages to choose from to meet the needs of different regions and operators. At the same time, it is equipped with error information systems, diagnostic programs and on-board analysis tools, which help to quickly discover and solve problems and reduce maintenance difficulty and cost.
