Improve efficiency by programming with DELEM DA-52S products
When it comes to optimizing metalworking processes, DELEM DA-52S Product Programming stands out as a crucial component. If you’re looking to enhance productivity and streamline operations with this powerful tool, you’re in the right place. In this article, I’ll delve into how DELEM DA-52S Product Programming can significantly boost efficiency in your workflow, highlighting the key features and benefits that make it indispensable in modern manufacturing. Whether you’re seeking to improve accuracy, reduce setup times, or increase output, this guide will provide you with valuable insights into leveraging DELEM DA-52S for maximum operational effectiveness.
Program Selection
To edit or create a program within the DELEM DA-52S system, follow these steps:
Press this key to activate the automatic mode, preparing it for program selection.
Press this key to open the program library. This displays the program library screen.
The program library screen appears:
Use the arrow keys to move through the list of available programs.
Press the ‘enter’ key to select the highlighted program.
A program can also be selected by entering its number directly.
To create a new program:
Enter a number that has not been used. Upon entry, the control will prompt you to confirm if you’d like to create a new program.
To delete a program:
Navigate to the specific program using the cursor bar.
Press the ‘clear’ key to change the program number to zero.
Press ‘ENTER’ and the control will ask if you wish to delete the selected program. Confirm your choice by selecting yes (1) or change your mind by selecting no (0).
Efficient program selection with DELEM DA-52S Product Programming minimizes downtime and reduces the risk of errors. This ensures that operators can switch seamlessly between tasks, maintaining a productive workflow and enhancing overall operational efficiency.
Program Edit
General Properties
When a program has been selected or created, a screen is displayed showing the general product parameters.
These parameters are consistent for every bend within the program, providing a unified overview of the main data.
Use the arrow keys up/down to move the cursor to the desired parameter.
Use the arrow keys left/right to browse between the various pages of the bend program.
After pressing the enter key the programmed value will be placed at the corresponding parameter.
Parameters Explanation
DELEM DA-52S offers a comprehensive parameters explanation feature, aiding users in understanding how each setting influences the output.
Drawing number:
A name or description of the program. The maximum length is 20 characters.
Number of bends:
The number of bends in the current program.
When this value is increased, the additional bends are copied from the last bend.
When this value is decreased, the superfluous bends are deleted.
Angle selection:
Selection of the programming mode for the Y-axis.
0 = absolute: program the absolute Y-axis position for a bend.
1 = a: program the angle to bend. The required Y-axis position is computed.
Depending on this parameter, either the parameter ‘angle’ or the parameter ‘bend position’ will appear in a bend step.
Thickness: Thickness of the sheet.
Material:
Selection of one of the programmed materials, which are used to calculate the bending depths. The control contains 4 preprogrammed materials and 2 programmable ones. In total, 6 materials can be programmed on the control. See the chapter about programming constants how to program materials.
Punch: Number of punch in library.
Die: Number of die in library.
Bending length: Length of sheet between tools.
When programming a bend, it is assumed the programmed tools have the necessary length.
Stock: The number of products that should be created with this program.
G-Corr α:
General correction of the angle, valid for each bend of the program. The value should be programmed in the same manner as for the correction per bend.
G-Corr X:
General correction of the X-axis position, valid for each bend of the program. The value should be programmed in the same manner as for the correction per bend.
Bend Programming
Introduction
Bend programming is at the heart of DELEM DA-52S’s capabilities, providing users with unmatched precision and flexibility. The parameters of one bend are divided over 2 screen pages. The bend number, product number and drawing number are displayed in the top row on the screen.
Use the key ‘change view’ to switch to another page with bend parameters. When this key is pressed again, a screen with zoomed values appears.
The parameters below the line are corrections. They are not necessary when programming a product, but are used to correct the machine behaviour during production.
Bend Parameters – First Page
The first page of the bend parameters gives an overview of primary controls.
1. Method (BM)
Choose between Air Bend and Bottoming.
Air Bend uses Y-axis calculations for precise angles.
Bottoming relies on compressing the sheet, with position contingent on tonnage.
2. Angle (α)
Sets the desired bending angle.
Essential in angle programming mode for Air Bend methods.
3. Bend Position (Y)
Y-axis position defines the bend location.
Crucial for absolute programming and when using Bottoming methods.
4. Opening (DY)
Controls the gap between punch and die after bending.
Positive values reduce handling time.
5. Repetition (CY)
Specifies the number of repeats for a bend.
Enhances process consistency with up to 99 repetitions.
6. X-axis (X)
Sets backgauge position.
Allows for incremental dimension chaining.
7. Retract (DX)
l Indicates backgauge retraction distance.
l Ensures precise material handling.
8. Auxiliary Axis (R/Z/Aux)
Parameters for additional axes, enabling complex operations.
9. Code (CX)
Defines activation timing for next bend parameters.
Provides flexibility in step change options.
Bend Parameters – Second Page
DELEM DA-52S Product Programming provides further refinement on the second page of bend parameters, allowing for essential detailed adjustments:
Force (P): Automatically calculated based on material, thickness, bending length, and die V-opening to ensure optimal pressing force.
Speed (V): Works from a default value to maintain product quality with adjustable pressing speed.
Dwell Time (T): Controls the punch holding time at the bending point for consistent results.
Decompression (DC): Releases pressure post-bending to protect both material and machine.
Decomp Speed (BS): Adjustable to specify the decompression stroke speed, enhancing material handling.
Delay Time (TX): Programmable delay of 0-30 seconds for precise sequence timing to reduce cycle times.
Parallelism (Y2): Adjusts the cylinder parallelism, ensuring precision and consistency in outputs.
These detailed adjustments within the DELEM DA-52S product programming streamline operations, boosting efficiency and ensuring high-quality outcomes.
Bend Parameters – Third Page
This page is designed for specialized tasks with large character-sized “actuals”, making it ideal for operators working from a distance. Key values are easily visible, allowing for efficient monitoring and control of complex operations.
Users can quickly toggle to this advanced settings view or return to the first page by pressing the ‘change view’ button, ensuring seamless navigation.
All Bends View
The DELEM DA-52S Product Programming system optimizes efficiency by offering a comprehensive view of all programmed bends. By using the ‘change view’ button on the general properties page, operators can access all bends in a single view, ensuring consistency and spotting potential issues early.
This feature allows for direct control initiation and quick navigation back to the properties page, streamlining operations and enhancing productivity.
Bumping Programming
The DELEM DA-52S Product Programming system significantly boosts efficiency, particularly when dealing with intricate designs requiring bumping. This is achieved through specialized bumping programming capabilities that ensure precision and versatility in press brake operations.
For tasks involving big radius bends, the DELEM DA-52S allows for simple numerical programming. Operators have the option to select the appropriate bend method:
l 0 = Airbend
l 1 = Bottoming
l 2 = Bumping
When selecting the bend method ‘Bumping’ the operator can program the following parameters:
Required bumping radius.
Total bumping angle.
Number of segments in the radius.
The controller will calculate:
The number of required bends
The angles of the separate bends
The backgauge positions of the separate bends
The first bend has an absolute backgauge position; the other bends will be treated as chained bends with relative backgauge positions.
Conclusion
In conclusion, mastering the DELEM DA-52S Product Programming can significantly enhance the efficiency of your operations. By understanding the program selection process, editing capabilities, and detailed bend programming parameters, you can streamline production and reduce setup times. Efficient use of the DA-52S facilitates smoother workflows and optimal machine performance, ensuring your manufacturing processes remain competitive and effective.
For those looking to maximize their usage of the DELEM DA-52S, we recommend diving deeper into the specific programming guidelines and leveraging all available resources. If you have further questions or require more personalized guidance, don’t hesitate to contact our expert team
