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High-volume runs, that sweet spot, is where our JUGAO rolling machines live. Ever wondered how these machines churn out masses of coils all alike? It all boils down to precision engineering.

Rolling machines need to be incredibly accurate or the same coil doesn’t come out each time. 

That is, minute attention is paid even to small parts so they interact well. This ensures that each rolling we produce can be identical to the one that came before, no matter how many.

To make everything consistent in rolling machines, we need to consider the materials being used, the design of the machine, as well as the skill level of our operators. The components in our JUGAO Bending Machine are all high quality, thus able to withstand the wear and tear of heavy use while maintaining precise reading.

The way our rolling machines are designed are also very critical. 

Each part is meticulously engineered to work harmoniously with the others, from how the rollers are fed in to how they are wound. It is this attention to detail that makes our machines unique, and ensures that every roller is identical in size and form.

Quality control is also crucial in the baking process 

To maintain consistency across the board in high-volume runs. We have quality control checks at every stage of creating the  rollers, to nip any errors in the bud. That way, only the very best  roller end up in the finished pro

duct, and it helps us protect our hard-won reputation for quality.

CNC Precision & Automation

Programmable Settings: CNC-controlled machines store bending parameters (angle, radius, feed rate), eliminating manual errors.

Closed-Loop Feedback: Sensors monitor bend accuracy in real-time, auto-correcting deviations (e.g., springback compensation).

Maintenance & Calibration

Scheduled Servicing: Regular lubrication and alignment checks for rollers, hydraulics, and CNC axes.

Die Calibration: Re-machining or replacing dies after predefined cycles to maintain tolerances.

JUGAO’s Advantage for High-Volume Runs

Flexibility: Quick-change tooling adapts to different pipe diameters (e.g., 10mm–300mm) without downtime.

Traceability: Data logging for each bend (pressure, angle, operator) supports ISO/ABS certification requirements.

Result: Near-zero defect rates in mass production, reduced scrap, and compliance with ship classification standards (e.g., DNV, LR).

Need a machine configured for your specific pipe specs? I can recommend models based on your throughput and material needs.