Key Features of the DELEM DA-69T Settings Mode
Table of Contents
1. Navigating the DELEM DA-69T Settings Interface
2. General Settings
3. Managing Materials
4. Backup and Restore Functions
a. Product Backup
b. Product Restore
c. Tool Backup
d. Tool Restore
e. Backup and Restore for Tables and Settings
f. Automatic Scheduled Backups
g. Directory Navigation
5. Program Settings
6. Default Values
7. Computation Settings
8. Production Settings
9. Production Time Calculation
10. Time Settings
11. Frequently Asked Questions (FAQ)
12. Conclusion
The DELEM DA-69T Settings Mode is a critical component of press brake operations, featuring advanced configuration capabilities that enable users to exercise precise control over machine performance. This guide explores the core functionalities of the DELEM DA-69T Settings Mode, explaining how each feature optimizes press brake operations and enhances overall production efficiency. Whether you are a new user acclimating to the system or a seasoned operator seeking to deepen your expertise, this resource provides all the essential information needed to fully unlock the DELEM DA-69T’s potential.
Navigating the DELEM DA-69T Settings Interface
Switch the control to Settings Mode by tapping the Settings navigation button. The interface is designed for intuitive operation, with all configuration options organized into logical tabs. For tabs that exceed the screen’s display capacity, simply drag the tab bar horizontally to access all available settings.
General Settings
The General Settings tab allows for fine-tuning of core operational parameters, directly enhancing press brake performance through flexible, user-friendly adjustment options:
Parameter Adjustment
To modify parameters, select the relevant tab and tap the target setting. A virtual keyboard will pop up for entering numerical or alphanumerical values, while drop-down lists support quick selection—with vertical scrolling available for longer lists.
Unit Selection
Customize measurement units to align with your operational needs:
• Inch/mm Select: Toggle between millimeters and inches for linear measurements
• Ton/kN Select: Choose tons or kilonewtons for force measurements
• Resistance per m/mm: Select resistance units per meter or millimeter
Interface Customization
• Language: Choose from a list of supported interface languages. Note that the interface may reboot when switching to languages with non-standard characters.
• Help Language: Defaults to the selected interface language, with English as the fallback option. Additional help languages can be installed via a network connection or USB drive.
Input Preferences
• Keyboard Layout: Select Qwerty, Qwertz, or Azerty layouts to match user familiarity
• Key Sound: Toggle the input panel’s audio feedback on or off
• Command Panel Side: Switch the command panel’s position to either side of the screen (default: right side)
These customizable features make the DELEM DA-69T Settings Mode a versatile tool for tailoring machine setup to individual operational requirements.
Managing Materials
The DELEM DA-69T Settings Mode enables efficient programming, editing, and deletion of material data, with a maximum storage capacity of 99 material entries. For each material, users can define three core properties:
1. Material name: Displayed in programming screens, limited to 25 characters and must start with a letter
2. Tensile strength: Indicates the material’s tensile resistance performance
3. E module: Specifies the material’s elastic modulus
Strain Hardening Exponent
The strain hardening exponent (denoted as n) is a critical material property that directly impacts the accuracy of bending calculations. This parameter is provided by material suppliers alongside tensile strength and the E-module. Accurate entry of the n value refines inner radius calculations, leading to precise bending depth and bend allowance values—ultimately optimizing back gauge positions and the developed length for bends.
By default, the n value is inactive (set to _.__) and can be configured between 0.01 and 1.00 (a typical value for mild steel is 0.21). Resetting the value to 0 deactivates the parameter entirely.
Calculating the Strain Hardening Exponent
The n value can be calculated in two ways, depending on whether a bend allowance table is available:
1. Without a Bend Allowance Table
Perform a test bend in Manual Mode, then select the calculate n button in the material table. The system calculates the n value based on the difference between the X-axis position and the measured side length. Calculation precision relies on accurate input of sheet thickness, tool parameters, and side length measurements.
2. With a Bend Allowance Table
The n value can be derived directly from the preconfigured table. Select the relevant material and tap calculate n to display the automatically computed result.
Material Data Management
Materials are initially listed by their unique material number (ID) and can be sorted by any property for streamlined navigation. To modify or delete a material, simply select the corresponding entry line. New materials can be added by selecting an empty line and entering the required property values.
Mastery of the strain hardening exponent and material data management is key to achieving precise, consistent metalworking operations with the DELEM DA-69T.
Backup and Restore Functions
The DELEM DA-69T Settings Mode features robust backup and restore capabilities to protect data integrity and ensure uninterrupted press brake operations. The system supports backup and restore of product and tool data in DLC-file format, which is compatible with older DELEM control models—providing the flexibility to safeguard critical operational data effortlessly.
Backups and restores can be performed using various storage media (e.g., USB sticks, network storage) based on the machine’s available connections. Users can create and select custom directories as needed, with separate storage locations for product and tool data to maintain organized file management.
4.1 Product Backup
To back up production programs to an external storage device:
1. Navigate to the Backup/restore tab and select products in the Backup section.
2. After setting the initial backup directory, the product backup screen will load, featuring the following key functionalities:
￮ Product Display: All products in the selected source directory are listed, mirroring the view options in Products Mode for intuitive navigation.
￮ Location Visibility: The top of the screen displays the current source directory and designated backup location, ensuring full transparency in file management.
￮ Selective Backup: Tap a product to mark it for backup (a backup marker confirms selection). If a duplicate product name exists in the backup location, the system prompts the user to confirm overwriting.
￮ Batch Backup: The All function enables one-click backup of all listed products, streamlining data protection for multiple files.
￮ Source Directory Navigation: UseSource Directory to open a directory browser and select a different source location for products.
￮ Backup Directory Navigation: Use Backup Directory to adjust the destination storage location for backed-up products.
4.2 Product Restore
To restore production programs to the control unit:
1. Navigate to the Backup/restore tab and select products in the Restore section.
2. After setting the initial restore directory, the product restore screen loads with core features:
￮ Intuitive Display: Products in the selected restore directory are displayed in the same format as Products Mode for easy identification.
￮ Source/Destination Visibility: The top of the screen shows the current restore source and target control unit location.
￮ Directory Customization: Use Restore Directory to select a different source and Destination Directory to choose the target location on the control unit.
￮ Selective Restore: Tap a product to mark it for restoration (a confirmation marker appears). If a duplicate file exists on the control unit, the system prompts the user to confirm overwriting.
4.3 Tool Backup
To back up tool data (punches, dies, machine shapes) to an external storage device:
1. Navigate to the Backup/restore tab and select tools in the Backup section.
2. After setting the initial backup directory, the tool backup screen loads. The backup procedure mirrors the steps for product backup, with the same selective/batch backup and directory navigation features.
4.4 Tool Restore
Tool restore follows the exact same procedures as product restore, with the same interface layout, directory customization options, and duplicate file prompt functionality.
4.5 Backup and Restore for Tables and Settings
The Backup/restore tab provides dedicated functionality for backing up user-specific settings and system tables, with a procedure identical to that of product and tool backup/restore. The All function automates the entire process sequentially—backing up or restoring Products + Tools + Tables + Settings in one step for maximum efficiency.
4.6 Automatic Scheduled Backups
To ensure consistent, hands-off data protection, the DELEM DA-69T Settings Mode includes an automatic scheduled backup feature:
1. Navigate to the backup schedule option in the Backup/restore tab.
2. Set the backup interval (1 to 31 days) for an automated backup all action.
3. When the scheduled time arrives and the machine is idle, the system prompts the user to either execute the backup immediately or postpone it (with a reminder set for 1 to 24 hours).
4. Users can designate a preferred default backup location for all scheduled backups.
This automated feature streamlines data management and ensures critical operational data is consistently protected without manual intervention.
4.7 Directory Navigation
Selecting Backup Directory opens a dedicated window listing all available backup directories, with intuitive navigation tools for managing the storage structure:
• Browse Subdirectories: Tap the dot icon to open and view subdirectory contents.
• Navigate Up Levels: Tap the (PARENT) icon to move up one directory level; repeat to reach the top level for device switching.
• Device Selection: At the top level, select the desired storage device (e.g., USB, network) and then choose the relevant subdirectory.
• Network Storage: With an active network connection, select Network and pick an available network volume (navigation mirrors local device handling).
• Subdirectory Management: Create or delete subdirectories using the Make Subdir and Remove Subdir options; tap any subdirectory to select it as the backup location.
Efficient directory navigation ensures backup data remains organized and easily accessible, a cornerstone of effective data management for press brake operations.
Program Settings
The DELEM DA-69T Settings Mode features a comprehensive angle correction database and advanced programming parameters that enhance bending precision and operational consistency. Key features include:
Angle Correction Database Activation
Enabling this setting stores all angle corrections input during production (Auto Mode) in a dedicated database. Corrections for specific bends are retained for future use, ensuring consistency across identical or similar projects and reducing setup time.
Automatic Correction Suggestions
During production, the control unit checks the database for existing corrections for similar bends:
• Exact matches trigger an automatic correction suggestion.
• Bends with an angle difference of ≤10° from stored entries receive interpolated correction suggestions.
• No suggestions are provided if adjacent bend corrections differ by more than 5° (to avoid inaccurate adjustments).
Initial Angle Correction Programming
This parameter allows for small initial angle corrections, visible only on the corrections page in Auto Mode. For example, a base correction of -8° can be adjusted with an initial correction of -6°, changing the displayed correction to -2° without altering the total effective correction value.
General Angle Correction Programming
Applies global corrections to all bends in a program (not stored in the angle correction database). Can be enabled for single (G-corr. α1) or dual (G-corr. α1 and α2) axis correction (default configuration).
Manual Mode Angle Correction Storage
Enables logging of angle corrections determined in Manual Mode, which can later be applied to Auto Mode programming for enhanced bending accuracy.
Correction Programming Parameters
• Angle Correction: Choose between copying delta values, maintaining fixed delta values, or making independent adjustments for angle corrections during production (default: copy corrections).
• X Correction: For CX1 and CX2 axes, select from copying correction values, maintaining delta, or independent adjustments (mirrors angle correction options).
Y1/Y2 Independent Programming
Enables independent programming of the Y1 and Y2 axes for ultra-precise control (default: single-axis programming for simplified operation).
Machine ID and Description
Assign a unique ID and descriptive name to each machine in a facility to:
• Prevent programming errors when loading data from backups.
• Streamline operation and profile organization across multiple DELEM-controlled machines.
These targeted programming features underscore the DELEM DA-69T’s versatility, directly improving press brake accuracy and productivity for complex metal fabrication tasks.
Default Values
Default values define the initial parameters for all press brake functions, streamlining programming and ensuring operational consistency—an essential feature for optimizing machine efficiency. Key default settings include:
Default Y-Axis Opening
Sets the initial Y-axis opening value in Program Mode, reducing manual parameter entry for new programs and speeding up setup.
Default Pressing Speed
Establishes a standard initial pressing speed for all new programs, ensuring uniform operation across production runs.
Default Wait for Retract
Defines the control unit’s retraction behavior in bend programs (default: Yes, configured during postprocessing and programming), streamlining the operational flow with consistent retraction timing.
Default Step Change Code
Specifies when step changes occur in a bend program (default: UDP, with detailed explanations available on the Optional Data page in Program Mode), enabling structured, precise progression through bending steps.
Default Delay Time
Presets the X-axis waiting time during step changes to accommodate product handling needs, providing flexibility to add necessary pauses for improved accuracy and material handling.
Default Dwell Time
Establishes a standard dwell time for bend programs, enabling controlled bending by pausing the machine at critical stages of the bending process.
Default Prebend Angle
Sets the initial prebend angle for graphical products, facilitating accurate prebend calculations and precise bend formation.
Default Hem Opening
Provides an initial opening value for flange positioning in hem bends (starting value: 0.00mm), ensuring no gap between flanges and precise hem formation.
Default Dimensions
Determines whether graphical product drawings use outside or inside dimensions (D1), enhancing drawing accuracy by defining dimension preferences upfront.
By understanding and customizing these default values to match specific production needs, users can optimize machine setup and achieve more efficient, consistent press brake operations.
Computation Settings
Bend allowance management is the core of the Computation Settings tab, a critical feature for achieving precise bending operations. Bend allowance corrects the X-axis position to account for sheet shortening after bending, and the DELEM DA-69T offers flexible calculation and correction options.
Bend Allowance Computation
Two primary methods are available for calculating bend allowance:
• Computation: The control unit uses its standard built-in formula to automatically calculate bend allowance, providing a reliable default for all bending operations.
• Table: Leverage preconfigured bend allowance tables on the control unit for predefined correction values, delivering enhanced accuracy for specific materials and bend parameters.
Data Preparation and Bend Allowance Correction
Toggle bend allowance corrections on or off when preparing programming data, with clear operational impacts:
• Correction Off: No bend allowance is applied during numerical programming—ideal for projects where default parameters meet accuracy requirements.
• Correction On: Bend allowance corrections are integrated into numerical programming, ensuring precise axis adjustments aligned with calculated values. All corrections are stored and reviewable in Production Mode.
Note: This setting only affects product programming; post-processing in Drawing Mode automatically incorporates bend allowance into CNC program calculations for sequence drawing.
Editing Bend Allowance Tables
For existing bend allowance tables, select the Active Bend Allowance Table parameter to open a dedicated editing window. Table management features include:
• Field Editing: Use the Tab key to select fields in a table entry, enter new values, and pressENTER to save changes.
• Table Limitation: Tables cannot be created directly in the Settings Mode—only preloaded tables can be edited.
• Loading Tables: Select Load Table to navigate to the file location and load a pre-existing bend allowance table.
• Reference: For comprehensive table details, consult the DELEM dedicated bend-allowance table manual.
Additional Computation Parameters
• Bottoming Force Factor: The bottoming force is calculated by multiplying the air bend force by this factor, ensuring accurate force application for bottoming bend operations.
• Z-Distance Adjustment: Defines the measured distance from the finger edge to the sheet corner. For machines with automatic Z-axes, finger positions are calculated automatically relative to the sheet end for maximum precision and efficiency.
These computation features enable deep customization of bending calculations, directly enhancing the DELEM DA-69T’s accuracy for tailored metal fabrication needs.
Production Settings
The Production Settings tab offers a suite of advanced configurations that optimize the press brake’s production capabilities, with a focus on precision, safety, and operational efficiency. Key features include:
Stock Count Mode
Manages the production cycle via a configurable stock counter (count up or count down):
• Down Counting: Ideal for meeting fixed production quotas—the machine stops automatically once the target quantity is reached.
• Up Counting: For tracking production progress, incrementing with each completed product cycle.
Auto Bend Change Mode
Controls automatic step loading for bending operations:
• Enabled: The next set of bending parameters loads automatically—only a start button press is required to continue production.
• Disabled: Manual selection and activation of the next step are required, providing greater operator control for complex bends.
Parallelism Offset
Sets a global parallelism value for the Y-axis stroke, ensuring consistent parallelism during production—particularly critical under the clamping point for uniform bend quality.
Lock Touch Screen When Started
Locks the touch screen during machine operation to prevent accidental parameter adjustments, significantly enhancing operational safety and reducing costly production errors.
Pressure and Clamping Corrections
• Pressure Correction: Adjusts the force applied by the pressure valve for precise force control during bending.
• Clamping Correction: Modifies the beam’s position to ensure firm sheet clamping, a foundational requirement for accurate, consistent bends.
Part Support Adjustments
• Default Return Speed: Sets the speed at which the part support retracts after a bend is completed.
• Extra Angle: Provides additional angle adjustments during decompression, enabling precise material handling and positioning.
X and Z Axis Safety Measures
Critical for preventing tool and machine collisions:
• X-safety Offset: Establishes a dedicated safety zone for the X-axis, avoiding collisions with punches, dies, and other tooling.
• Intermediate X for Z-Movement: Defines a safe temporary X-axis position for seamless Z-axis movements—essential when using multiple die sizes.
• Intermediate R for X-Movement: Sets a temporary R-axis position to prevent die interference during X-axis movements.
Notes Display
Configures the machine to automatically show bend step notes in Auto Mode, ensuring operators have real-time access to critical instructions for each bending step.
These robust production settings transform press brake performance, making the DELEM DA-69T an invaluable tool for high-precision, high-efficiency metal fabrication.
Production Time Calculation
Production time calculation is a key component of bend sequence computation, with the total production time for a product determined by axis positioning speed and product handling times—both of which are influenced by the product’s physical dimensions.
Small products (in the Z-direction) allow for fast top-bottom turns, while elongated products (in the X-direction) require additional time for material repositioning. The DELEM DA-69T Settings Mode addresses this by enabling custom turn time configuration via a dedicated table, which categorizes turn times into four length intervals using three user-definable boundary values.
By customizing turn times for different product size ranges, users can optimize machine settings for every production run—boosting overall productivity and ensuring accurate bend sequence timing.
Time Settings
The Time Settings tab configures the display and adjustment of date and time on the DELEM DA-69T control unit, with full synchronization to the underlying Windows operating system:
• Display time: Choose to display date and time, time only, or no time/date on the title panel.
• Time format: Toggle between 24-hour and 12-hour time display.
• Date format: Select from dd-mm-yyyy, mm-dd-yyyy, or yyyy-mm-dd date display.
• Adjust time: Manually update the system date and time—changes are automatically applied to the Windows operating system running on the control unit.
Frequently Asked Questions (FAQ)
Can I save custom settings profiles in the DELEM DA-69T Settings Mode?
Yes. The DELEM DA-69T Settings Mode supports the creation and storage of custom settings profiles. This feature enables quick switching between different configurations to match specific production needs, significantly enhancing operational efficiency and reducing machine setup time.
What should I do if I encounter an error while in DELEM DA-69T Settings Mode?
If an error occurs, first use the diagnostic tools built into the settings menu to identify and troubleshoot the issue. If the problem persists, consult the official DELEM user manual or contact JUGAO support for further assistance.
Is it possible to perform software updates in the DELEM DA-69T Settings Mode?
Yes. The Settings Mode includes dedicated software update options in the system settings section. Users can check for available firmware/software updates and install them directly to ensure the control unit runs the latest version—with access to enhanced features, performance improvements, and security updates.
Conclusion
Mastering the key features of the DELEM DA-69T Settings Mode is essential for maximizing the efficiency, precision, and reliability of your press brake operations. By familiarizing yourself with the system’s configurable parameters and tailoring the control unit setup to your specific production needs, you can significantly enhance machine performance, improve output quality, and minimize costly downtime resulting from misconfiguration or operational errors.
To fully leverage the DELEM DA-69T’s capabilities, we recommend applying these settings strategically and conducting regular equipment checks to maintain optimal performance. Should you have any questions, require further guidance, or need technical support, the JUGAO team is ready to assist. Don’t hesitate to reach out for comprehensive support or to explore additional resources that can further elevate your metal fabrication operations.
