Press Brake

Are your bends consistently misaligned? Improper X-axis calibration on the E21 Controller is often the root cause. This guide provides a clear, step-by-step calibration procedure to help you achieve perfect bending results every time.

Proper X-axis calibration is essential for maintaining accuracy in press brake operations. Follow this structured approach to optimize your E21 Controller's performance and ensure dimensional precision in all your bending projects.

Calibration Process:

1. Program and set XP to 25 mm:

● Access the programming interface on your E21 controller

● Input 25 mm as the target XP (back gauge position) value

● This setting determines the exact stopping position of the back gauge

● Confirm the entry and proceed to next steps

● Verify this setting carefully to prevent bending misalignment

● Adjust according to material specifications and bending requirements as needed

● Accurate X-axis calibration ensures consistent bending angles and enhances overall operational precision

2. Run the machine:

● With the XP value configured, initiate the bending sequence

● Confirm the backgauge positioning aligns with your XP setting

● Perform a test bend using sample material to validate calibration accuracy

● Monitor the bending angle and positioning throughout the process

● Verify the backgauge stops at the programmed distance

● Make incremental adjustments to the XP value if necessary

● Once validated, commence production runs with confidence in your precision bending outcomes

3. Measure the bent plate:

After completing the bending process, carefully measure the actual length of the bent plate using a caliper or measuring tape to ensure accuracy. Discrepancy indicates that the X-axis position needs calibration to achieve precise bending results. An incorrect X-axis setting can lead to variations in bending dimensions, affecting the overall quality of the final product. To correct this, adjustments must be made in the E21 controller’s X-axis parameters, ensuring the material is positioned accurately before the next bend.

4. Stop the machine:

Pressing the red STOP button on the E21 controller is a crucial safety measure to temporarily halt machine operations. This function is essential when adjustments are needed, errors occur, or emergency situations arise. Once pressed, the machine will immediately stop, preventing further movement of the press brake’s components. This feature helps operators avoid potential damage to workpieces and ensures workplace safety. To resume operations, verify that all settings are correct, clear any obstructions, and reset the system as required. Always use the STOP button responsibly and in accordance with safety guidelines to maintain optimal machine performance and operator protection.

5. Accessing Calibration Menu

• Double-click the P button to enter the programming environment

• This interface enables configuration of bending parameters and axis calibration

• Configure X-axis (backgauge) positioning for optimal material placement

• Set desired backgauge positions and multi-step bending sequences

• Optimize calibration settings for different materials and thicknesses

• Proper X-axis calibration improves bending accuracy and repeatability

• Always verify settings with sample bends before full production runs

6. Enter the password:

When the system requests a password,. After entering the password, press the ENTER button to confirm. This action grants you access to the TEACH page, where you can proceed with the X-axis calibration process. The TEACH page allows users to set and adjust machine parameters, ensuring precise control over the backgauge positioning. Proper calibration of the X-axis is crucial for achieving accurate bending results. If you encounter any issues while entering the password or accessing the TEACH page, refer to the machine manual or consult JUGAO’s technical support for assistance.

7. Calibrate the X-axis:

● On the TEACH page of the E21 controller, navigate to the first item, which is directly related to X-axis calibration. This function allows you to accurately adjust the backgauge position, ensuring precise bending results. By selecting this option, you can enter the calibration mode, where you can set the reference position and fine-tune the X-axis movement. Follow the on-screen prompts to input the correct measurements and confirm the calibration. Proper calibration ensures that the backgauge moves according to programmed values, reducing bending errors and improving overall accuracy. Regular X-axis calibration helps maintain consistent performance and high precision in metal bending operations.

● In this field, enter the actual measured length. This step ensures that the press brake accurately recognizes the real positioning of the backgauge. Precise input of this value is crucial for achieving consistent bending accuracy. If the measured length differs from the preset value, adjusting it here allows the E21 controller to compensate for any discrepancies, improving repeatability. After entering the correct length, confirm the input by pressing the appropriate key. This calibration step helps eliminate errors in the X-axis movement, ensuring high precision bending and reducing material waste.

● After adjusting the X-axis calibration settings on the E21 controller, press the ENTER button to confirm and apply the changes. This step ensures that the newly set backgauge position is accurately recorded in the system. Once applied, the controller will update its internal measurements, allowing for precise bending operations. It is essential to verify the calibration by performing a test bend and measuring the results. If necessary, fine-tune the settings to achieve optimal accuracy. Proper X-axis calibration improves repeatability and ensures that each bend meets the required specifications, reducing material waste and enhancing production efficiency.

8. Return to the SINGLE page:

Double-click the P button once more to navigate back to the SINGLE page on the E21 controller. This action ensures that the system exits the parameter setting interface and returns to the standard operating screen. The SINGLE page is the default interface where you can set and adjust bending programs for your press brake. By returning to this page, the controller is ready for normal operation, allowing you to proceed with bending tasks. If needed, you can re-enter parameter settings by pressing the P button again, ensuring seamless adjustments to the X-axis calibration or other machine settings.

9. Re-test by bending another plate:

● Perform another bending operation using the same settings and carefully measure the resulting plate dimensions. Ensure that the measurement is taken accurately using a caliper or other precision measuring tools. Compare the actual bend position with the programmed value on the E21 controller. If the measurement still deviates from the expected value, make minor adjustments to the X-axis settings accordingly. Repeat this process until the bending result matches the desired specifications. Proper calibration ensures high precision in metal bending, reduces material waste, and enhances overall production efficiency. Always verify multiple times to achieve the most accurate alignment.

● The final step in the X-axis calibration process is to measure the actual bending length of the workpiece. After making the adjustment and performing a test bend, use a precise measuring tool to check the flange length. If the measurement is incorrect, repeat the calibration steps and make fine adjustments as needed. A properly calibrated X-axis significantly enhances bending precision, minimizes errors, and improves overall efficiency in sheet metal fabrication.

By systematically following this calibration protocol, you can maintain optimal X-axis performance on your E21 controller. Regular calibration ensures sustained accuracy and maximizes your press brake's operational efficiency.