What Key Features Characterize the DELEM DA-69T Product Mode
Table of contents
• Introduction
￮ The Main View
￮ Product Selection
￮ New Product: Initiating a New Graphical Product
￮ New Program: Starting a Numerical Program
￮ Filter Function
￮ Change Directory
￮ Network Product Selection
• Managing Products: Edit, Copy, Delete, Rename, Move, and Lock/Unlock
• The DXF Import Option
￮ Product Drawing Dimensions
￮ Bendlines and Layer Selection with Line Assignment
￮ Conversion
￮ Converting Cutting Dimensions with Bend Allowance Information
￮ DXF Settings
• The 3D Import Function (Profile-T3D Offline Only)
￮ Conversion
• The DXF Contour Export Option
• Frequently Asked Questions (FAQ)
￮ Is the DELEM DA-69T Product Mode easy to integrate with existing systems?
￮ How does the DELEM DA-69T Product Mode improve bending accuracy?
• Conclusion
In the realm of advanced press brake control systems, the DELEM DA-69T Product Mode emerges as a top-tier solution. If you’re looking to gain a clear understanding of the features that define this product mode, you’ve come to the right place.
In this article, we’ll delve into the core attributes and capabilities that make this control unit a favored choice for precision metalworking. Whether your goal is to optimize production efficiency or elevate bending accuracy, this guide will provide valuable insights into how the DELEM DA-69T can meet your operational needs.
Introduction
The DELEM DA-69T Product Mode is engineered to optimize the management and production processes of press brake operations. Within this mode, users can effortlessly select existing, previously manufactured products or programs to either kickstart production directly or make modifications to develop similar products. This flexibility proves ideal for streamlining workflows and ensuring efficiency in manufacturing processes.
When it comes to launching entirely new products or programs, the DELEM DA-69T Product Mode offers convenient functionalities with “New Product” or “New Program” options. These features empower operators to manage production tasks efficiently, enabling quick setup, adaptation, and execution—thereby boosting overall productivity.
The Main View
In the DELEM DA-69T Product Mode, the main view offers a comprehensive overview of the program library within the control system. This intuitive interface allows users to select, load, and manage product programs with ease. Each item in the product list is represented by a thumbnail—either a graphical illustration for visual products or a symbol for numerical programs—alongside key details such as Product ID, Product Description, Number of Bends, Product Type, and the Date of last use or modification.
Product types are categorized as follows:
• P: Product with a CNC program but no drawing.
• -2D: Product with a 2D drawing but no CNC program.
• P2D: Product with both a 2D drawing and a CNC program.
• -3D: Product with a 3D drawing but no CNC program.
• P3D: Product with both a 3D drawing and a CNC program.
If a product program is active, its ID is displayed at the top of the screen. To load a program, simply tap on the Product ID or any other part of the product’s entry line. For product libraries that exceed the visible screen space, users can easily drag the list upward to access additional products. A single tap on the desired product will select and activate it in the control system, streamlining workflows in the DELEM DA-69T Product Mode.
Views
To view products as a simple list or in a fully graphical format, the View function can be utilized. By tapping “View,” users can select one of three view modes.
Product Selection
In the DELEM DA-69T Product Mode, product selection is fast and hassle-free. A single tap selects and loads the product into the system memory, allowing for immediate production by tapping the Auto button. Users can seamlessly navigate through the product’s Drawing, Tool Setup, Bend Sequence, and numerical Program, ensuring streamlined and productive operations.
New Product: Initiating a New Graphical Product
Initiating a new graphical product in the DELEM DA-69T Product Mode is straightforward. Simply tap “New Product” to proceed to the programming phase, where you’ll start by entering the general details of the new product. Key information required includes the Product ID, Thickness, and Material.
These details are crucial as they lay the foundation for precise programming and product customization, ensuring alignment with your specific production requirements.
New Program: Starting a Numerical Program
To launch a numerical program in the DELEM DA-69T Product Mode, tap “New Program.” Once selected, input general details such as Product ID, Thickness, and Material. This setup allows you to begin programming the first bend, ensuring precise control and customization for your bending operations.
Filter Function
In the DELEM DA-69T Product Mode, the filter function enhances usability by enabling real-time searches to quickly locate products. By tapping “Filter,” users can access the filter screen and enter desired search terms—including Product ID, Description, Type, Thickness, Length, or Date. Searches can be partial or complete, and the system will display all matching results. Users can also select different views and specific properties to refine results further. This functionality streamlines navigation and management within the product mode, ensuring quick and efficient access to product information.
Change Directory
The DELEM DA-69T Product Mode facilitates effective product directory management. To switch or add directories, tap “Change Directory.” To remove an obsolete directory, select it and tap “Remove Directory.” Once in the desired directory, tap “Select” to return to the Products screen, which displays all associated products. The current directory name is visible in the header for easy tracking.
To create a subdirectory, use the “Make Subdir” option and enter a name with up to 24 alphanumeric characters (avoiding slashes ‘/’). Deleting a subdirectory requires it to be empty, with confirmation prompts if files or subdirectories are present. The default “PRODUCTS” directory cannot be deleted.
While product copying between subdirectories is not possible in this menu, it can be done in Drawing or Program mode. Exiting the product selection menu retains the active subdirectory and product until another is chosen. This efficient directory management enhances organization and productivity in the DELEM DA-69T Product Mode.
Network Product Selection
The DELEM DA-69T Product Mode enhances product management through network directory integration. Once a network directory is mounted, it appears alongside the local Product directory, indicating it is ready for product selection and storage.
Users can easily navigate, select, add, or remove directories via the directory browser. Selecting a directory returns users to the Products screen, which displays the directory’s products. The chosen network directory becomes the active local directory, and its name appears in the screen’s header.
The system retains the active subdirectory and product until a new selection is made. If the network connection is interrupted, products are saved in a “Recovered” subdirectory, ensuring data safety. The refresh function in Products mode updates the on-screen product library—particularly useful when working with network locations. This integration streamlines operations, boosting workflow efficiency in the DELEM DA-69T Product Mode.
Managing Products: Edit, Copy, Delete, Rename, Move, and Lock/Unlock
The DELEM DA-69T Product Mode offers robust management features that streamline workflows and enhance productivity. These user-friendly features provide significant flexibility in organizing and securing products and programs. Here’s a detailed breakdown of how they work:
1. Deleting Products
￮ To delete a single product, select it by tapping, then tap “Edit” and choose “Delete.” Confirm the action to permanently remove the product.
￮ To delete all products and programs at once, use the “Delete All” option.
2. Copying Products
￮ To copy a product or program, select it, tap “Edit,” and choose “Copy.”
￮ You can then assign a new name to the product, and the copy will be created. The copied product will appear in the same directory and retain the original’s tool setup and bend sequence (if available).
3. Moving and Renaming Products
￮ Products can be moved to a new directory or renamed within the same directory in a single, seamless step.
￮ To move or rename, select the product, tap “Edit,” and choose “Move” or “Rename.” For renaming, enter the new name; for moving, select the new location. Both actions retain the original’s tool setup and bend sequence.
4. Locking and Unlocking Products
￮ To prevent accidental modifications to finalized programs or products, use the Lock/Unlock feature.
￮ Access this function via “Edit,” allowing you to toggle the lock status for any product or program. Locked products remain secure and unaltered unless explicitly unlocked.
These features ensure the DELEM DA-69T Product Mode not only facilitates effective product management but also safeguards valuable setups against unintended changes. This versatility and control help maintain a smooth and productive operational environment.
The DXF Import Option
The DELEM DA-69T Product Mode offers an efficient way to integrate externally created designs through its DXF import functionality. This feature simplifies the process of incorporating CAD system outputs directly into the control system.
DXF Import Process
Initiate the DXF import by clicking the command button above “New Product.” This opens a file selection browser where you can choose a DXF file stored on a USB stick or within a network directory.
Ensuring Accurate Imports
For optimal results, ensure your original DXF drawing is accurately created. Bend lines should connect to contour lines to produce a precise product drawing. The DXF Converter can adjust minor inaccuracies if needed.
DXF File Display
Once a DXF file is selected, the import function window opens to display the file. With layer selection enabled, the drawing appears dashed (indicating line significance has not been assigned). When layer selection is disabled, the file displays with its original line colors.
This DXF import capability in the DELEM DA-69T Product Mode streamlines the use of detailed external designs, enhancing overall productivity and design accuracy.
Product Drawing Dimensions
The DELEM DA-69T Product Mode provides two primary methods for organizing drawing files—critical for accurate product fabrication:
1. Projection Dimensions
￮ This method displays the product’s sides and bend lines at the size of the finished product (not the actual sheet size). It serves as a visual reference for organizing the sheet into bends and surfaces.
￮ The DXF converter generates a product drawing that matches the original design’s dimensions. Additional details such as material, sheet thickness, and specific dimensions are specified later to guide CNC programming for achieving the intended product. For example, a 100-unit segment can result in a product with two 50-unit sides when using outside dimensions.
2. Cutting Dimensions
￮ The drawing reflects the actual cut sheet size used for bending. During conversion, material properties and sheet thickness are critical, and bend allowance data is required.
￮ The converter constructs a 3D product drawing using these dimensions and a bend-allowance table. It is essential to use the same table for CNC programming to ensure the final product accurately matches the DXF drawing.
These methods ensure precise conversion of designs into physical products, enhancing the functionality of the DELEM DA-69T Product Mode in manufacturing settings.
Bendlines and Layer Selection with Line Assignment
The DELEM DA-69T Product Mode offers a sophisticated approach to managing and converting DXF files—vital for precision and efficiency in bending operations. Below are the key features that define this capability:
1. DXF Line Assignment
To achieve accurate conversion in the DELEM DA-69T Product Mode, it is essential to assign specific product properties to lines within the DXF file. The precision of this process directly impacts the quality of the machine’s bending operations.
￮ Layer-by-Layer Assignment: Depending on the DXF file’s content, bendlines, contours, and additional text information can be assigned layer by layer, enabling a more organized and precise workflow.
￮ Automatic Bendline Detection: If layer selection is turned off, the system can automatically search for and identify bendlines, simplifying the conversion process.
2. Bend Line Information
The DELEM DA-69T Product Mode provides comprehensive options for defining bendline information through text annotations next to the lines.
￮ Angle Information: Text labels can define angle details:
▪ Default Bending: Normal air bending represented by positive or negative values.
▪ Hemming: Indicated by an ‘H’ followed by the pre-bend angle value.
▪ Radius: Shown by an ‘R’ followed by the radius value.
￮ Flange Direction: Positive values indicate upward bending, while negative values signify downward bending.
3. Product Information Management
In addition to the product design, a DXF file may contain supplementary information such as manufacturer details, dimensions, and product descriptions.
￮ Layer Filtering: When these details are organized into separate layers, users can filter out unnecessary information by selecting specific layers for conversion.
￮ Layer Selection Settings: Layer selection can be toggled on or off via the main screen settings, influencing how layer properties are assigned and visualized.
4. Layer Selection Options
The layer selection feature in the DELEM DA-69T Product Mode significantly impacts how lines are processed:
￮ Layer Selection On:
▪ Visual Representation: Displays all available layers with symbols for angles, contours, and text.
▪ Checkbox Assignment: Users can assign layers to specific properties (e.g., bendlines or contour lines) via checkboxes.
▪ Color-Coded Visualization: Lines are displayed in blue (contour lines), red (bend lines), and black (assigned texts) for clear differentiation.
￮ Layer Selection Off:
▪ Automatic Assignment: The control system automatically handles line properties, offering a straightforward approach for users who prefer minimal manual adjustments.
5. Line Selection and Management
The DELEM DA-69T Product Mode also allows for detailed line selection and management:
￮ Tap and Drag Selection: Users can select individual lines by tapping or drag to select multiple lines.
￮ Property Adjustments: Once selected, lines can be deleted or their properties modified—especially when layer selection is enabled.
￮ Polyline Splitting: The Split function can divide polylines into separate lines for more detailed editing.
Conversion
The DELEM DA-69T Product Mode offers a streamlined process for converting and managing DXF drawings, ensuring precision and customization in your production workflow. Here’s how this feature enhances operational efficiency:
Seamless Conversion Process
Once line assignments are set, tap the “Convert” button to initiate the conversion. A preview of the conversion will be displayed, highlighting any warnings or errors that require attention. During conversion, the DXF drawing is depicted with lines representing different elements: contour lines, bend lines, and inside contours.
Color-coding simplifies quick identification of line properties after conversion:
• Blue: Represents contour lines (marking the product’s outer boundary).
• Red: Indicates bending lines required for the product.
• Green: Denotes inside contour lines (representing the product’s internal features).
• Black: Assigned texts appear in black for clarity.
Any issues during conversion are flagged with red squares, and additional warnings or information are displayed at the bottom of the screen.
Finalizing Conversion
To finalize the conversion, tap “Accept.” If revisions are needed, use the “Back” command to return to the previous step. After acceptance, the converted Product Properties will be visible and open for modifications. Closing this window completes the conversion, with the result displayed in the Drawing section.
Continuing Post-Conversion Efforts
After conversion, proceed with tool setup and bend sequence determination—similar to manually drawn products. This systematic approach ensures products are ready for manufacturing with precision and reliability.
Converting Cutting Dimensions with Bend Allowance Information
The DELEM DA-69T Product Mode excels at managing bend allowances when converting DXF files with cutting dimensions. This feature maintains precision by effectively utilizing the bend allowance table:
• Consistent Bend Allowance Usage: During conversion, the system reuses the bend allowances applied in the unfolding stage. It references the control’s bend allowance table and verifies the availability of necessary data for all bends, ensuring accuracy.
• Selection Among Multiple Entries: If multiple bend allowance sets exist, operators can choose the most suitable one—aided by the preferred and calculated radius. If only one set is available, it will be used automatically.
• Editing Capability: If no existing entry exists, the bend allowance table can be updated directly from the pop-up window, allowing for effortless addition of new information.
Adding Bend Allowance Information Manually
The DELEM DA-69T Product Mode simplifies bend allowance management, ensuring precise bending operations:
1. Manual Input of Bend Allowance: Bend allowance data from DXF cutting dimension drawings can be entered manually (if provided), overriding default calculations.
2. DXF Importation: When a DXF file with included bend allowance values is imported, these values are automatically applied to the specified bends.
3. Handling Missing Data: If bend allowance information is not available from the table, the system prompts users to select from existing entries or manually input the data before conversion.
4. Activating Bend Allowance Programming: To use manual bend allowance settings in the Drawing function, activate this feature in the product properties. This activation occurs automatically upon importation.
These features allow operators to control bending with precision and ease.
DXF Settings
In the DXF converter settings, conversion parameters can be configured. Multiple settings files can be stored for specific drawing types, with “Save As” and “Load” functions available.
Conversion Parameters
• Default Angle: Set a default angle for converting bend lines without specified angles.
• Tolerance: Define a tolerance to automatically connect non-connected lines, ensuring seamless conversion.
• Minimal Circle Diameter: Choose a minimum diameter for converting circles (smaller circles will be skipped).
• Scaling Factor: Apply a factor to revert scaled DXF files to their true dimensions.
• Angle and Dimension Definitions: Select between normal and complement angles, and choose projection or cutting dimensions.
• Inch/mm Selection: Automatically use mm or inch settings based on the control system’s configuration.
Advanced Features
• Layer Selection: Assign conversion properties by layer for enhanced precision.
• Labels and Control Codes: Configure labels and control codes to automate property assignments within DXF files.
• DXF File Compatibility: The converter reads various entities (e.g., Text, Line, Polyline) and supports ECS coordinates for 3D drawings when in the X-Y plane.
The DELEM DA-69T Product Mode’s robust features streamline the DXF file conversion process, boosting the accuracy and efficiency of metal processing operations.
The 3D Import Function (Profile-T3D Offline Only)
This functionality allows users to import .IGES and .STEP files from external CAD systems, serving as an alternative to manual drawing.
Key Points of the 3D Import Functionality
• Supported File Types: Imports generic .IGES and .STEP files, ensuring compatibility with various CAD systems.
• Initiating the Import: Start by clicking the “Import” button above “New Product,” which opens a file selection browser.
• File Access: Choose files from a USB stick or network directory by browsing to the desired location.
• Visualization and Conversion: After selecting a file, view it in 3D for assessment before initiating the conversion.
Conversion 3D Conversion Process
Tap “Convert” to start the conversion, transforming the 3D design into a product with bendlines and specific sheet metal characteristics. The product is displayed with its bendlines. If no imperfections are found, tap “Accept” to finalize and view the product in Drawing mode.
After conversion, proceed with tool selection and bend sequence programming to ensure the product meets specifications.
3D CAD File Requirements
IGES and .STEP files must adhere to specific sheet metal design constraints provided by Delem. Files should be intended for press brake processing.
The DXF Contour Export Option
As part of the DXF functionality, the “Export DXF” feature (accessible via “Edit” in Products mode and “Transfer” in Profile-T) enables the export of any product—including bend deductions—as a contour. This contour is saved as a DXF file containing the cutting dimensions.
Frequently Asked Questions (FAQ)
Is the DELEM DA-69T Product Mode easy to integrate with existing systems?
Yes, the DELEM DA-69T Product Mode boasts advanced connectivity capabilities that enable seamless integration with existing manufacturing systems, ensuring efficient data transfer and system compatibility.
How does the DELEM DA-69T Product Mode improve bending accuracy?
The product mode enhances bending accuracy through its 3D programming and simulation capabilities, real-time error detection, and a robust material database. These features help minimize setup errors and ensure precise bending operations.
Conclusion
In this article, we’ve explored the defining features of the DELEM DA-69T Product Mode. This cutting-edge control system delivers unmatched precision and flexibility, effectively boosting the productivity of your press brake machine. Remember, understanding its functionalities and implementing best practices can significantly enhance your operational efficiency.
Ensuring proper setup and regular maintenance of your equipment is crucial for maximizing its performance and lifespan. By following the guidelines discussed, you can reduce downtime and elevate production efficiency. For further assistance, detailed support, or any queries, please feel free to contact our team. Additionally, we encourage you to explore our website for related documents and insights that can deepen your knowledge of press brake technologies.
